Company Profile

Jiangxi Phenix Optical Technology Co., Ltd. Is the first listed company in the Chinese optical industry (SSE code: 600071), which is Successfully listed on the Shanghai Stock Exchange in 1997. It covers an area of about 333,000㎡ and employees about 3300 people.
We offer exclusive services you can't find with other companies. We have developed a unique service system designed to assist you in building your own Microscopes And of course our team members are always standing by to help you, Chat, Phone, or Email.

 

 

 
 
Why Choose Us

 

Professional Team

We offer exclusive services you can't find with other companies. We have developed a unique service system designed to assist you in building your own Microscopes And of course our team members are always standing by to help you, Chat, Phone, or Email.

Factory

Jiangxi Phenix Optical Technology Co., Ltd. Is the first listed company in the Chinese optical industry (SSE code: 600071), which is Successfully listed on the Shanghai Stock Exchange in 1997. It covers an area of about 333,000㎡ and employees about 3300 people.

Our Certificate

We always feel that all success of our company is directly related to the quality of the products we offer. They meet the highest quality requirements as stipulated in ISO9001, ISO14001, ISO45001 and SGS authentication and our stringent quality control system.

Production Equipment

We have a huge production workshop and production equipment, under the premise of ensuring quality can quickly complete the order production.

 

 

What is Industrial Microscope?

 

 

Industrial microscopes offer effective ways to measure, control quality, inspect, and solder in manufacturing and other areas of industry. Using microscopes specifically designed for industry gives you a more thorough level of control and precision that can enhance the final product.
Industrial production always needs an inspection during the manufacturing process and quality control of the final product. Metal workpieces, die-cast components, fibers, and foils: the size and the specifics of the sample require flexible microscopes with maximum options for incident/transmitted light samples.

 

Benefits of Industrial Microscope

 

 

1.Ultra-long distance optical system design . Greatly reduce the influence and limitation of optical components on imaging, better play the imaging effect of the microscope.
2. Adopting imported precision screw drive, more accurate positioning.
3. Bright / dark field / DIC and other live viewing, image clarity, wide field of view.
4. Equipped with 5x, 10x, 20x, 50X objective lenses, it can be switched according to the user's actual needs and scenarios to better meet the various needs of customers.
5. Equipped with a fast-moving worktable that is particularly favourable for large-size measurements, it can be adapted to the observation of objects of different sizes, and carry out fast and subtle movements for more convenient observation.

 

Type of Industrial Microscope
1. Stereo Microscopes

Stereo microscopes are primarily used in quality checks, inspections of small parts, soldering and in the manufacturing process. New York Microscope Company offers Industrial microscopes that are available from compact stand to flexible, plain stand LED light to polarized light to meet your industry’s requirement.

2. Metallurgical Microscopes

Metallurgical microscopes are used in the field of metallurgy, smelt, heat treatment, raw material inspection, material processing, food safety evaluation, medical/clinical testing, and geological testing applications.

3. Polarizing Microscopes

Polarizing microscopes use polarized light hence the name. This light technique enhances the contrast and quality of the image obtained with birefringent materials, ensuring a high sensitivity in qualitative and quantitative studies on a wide range of specimens, especially in crystallography, geology, mineralogy, and earth science but also in biology (especially for gout analysis).

4. Measuring and Toolmaker Microscopes

Measuring and Toolmaker microscopes are used to measure lengths, angles, diameters, and distances. It is used by manufacturers of automobile parts, in quality control to check the shape of screws and gears.

5. Asbestos Microscope

Asbestos microscopes are primarily used for estimating asbestos concentrations of airborne fibers and can be performed on-site for a rapid determination of concentrations of asbestos fibers in the air. Polarized Light Microscopy is also used for the positive identification of asbestos fiber. These asbestos microscopes can be connected to a digital camera. We offer a selection of PCM (Phase Contrast Microscopes) and PLM (Polarized Light Microscopes) from two leading quality Japanese manufactures, Olympus & Meiji and Optika, one of the leading European manufacturers as well as Accu-Scope.

Applications of Industrial Microscopes

 

Quality Control and Inspection

Industrial microscopes are extensively used in quality control processes across industries such as manufacturing, electronics, automotive, and aerospace. They aid in the examination and analysis of products, ensuring adherence to stringent quality standards. With their high magnification capabilities, industrial microscopes help detect defects, flaws, or inconsistencies in manufactured components, enabling timely corrective actions.

Surface Inspection and Measurement

Industrial microscopes aid in surface inspection and measurement tasks where precision is essential. These microscopes equipped with specialized techniques like confocal microscopy, stereo microscopy, or digital microscopy can accurately measure surface roughness, dimensions, and contours of objects. Industries relying on precise measurements, such as metrology, semiconductors, and microelectronics, greatly benefit from the capabilities of industrial microscopes.

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Material Analysis and Identification

Industrial microscopes are invaluable tools for material scientists and researchers. They facilitate detailed material analysis, enabling the identification of composition, structure, and characteristics of various substances. This information is crucial for industries involved in material development, failure analysis, forensic investigations, and research and development.

Non-Destructive Testing

In certain industries, such as metallurgy and automotive, non-destructive testing (NDT) is crucial for assessing the integrity of materials and components without causing damage. Industrial microscopes, with their ability to visualize internal structures and identify defects, aid in NDT processes like visual inspection, liquid penetrant testing, and magnetic particle testing.

 

Components of Industrial Microscope

 

Base and Frame
The base of the microscope provides stability and support for the entire instrument. The frame holds all the components together and ensures proper alignment.

Illumination Source
Located above the specimen stage, the illumination source provides light that passes through the specimen for observation. Common sources include halogen lamps, LED lights, and fluorescence modules.

Condenser
The condenser is responsible for focusing and directing the illumination onto the specimen. It ensures even and controlled lighting for optimal visibility.

Stage
The stage of an inverted microscope is designed to hold various types of containers such as culture dishes, petri dishes, and multiwell plates. It allows precise positioning and movement of the specimen for observation.

Focus Mechanism
Inverted microscopes have both fine and coarse focus mechanisms that allow the user to adjust the distance between the objective lens and the specimen. This ensures that the specimen is in sharp focus.

Nosepiece
The nosepiece holds multiple objective lenses and can be rotated to switch between different magnifications or types of objectives.

Eyepieces or Observation Tubes
Positioned at the top of the microscope, the eyepieces or observation tubes contain lenses that further magnify the image produced by the objective. Observers look through the eyepieces to view the specimen.

Interpupillary Adjustment
On a binocular head, the interpupillary adjustment allows the distance between the eyepieces to be adjusted to match the observer’s eye spacing.

Camera Port
In trinocular microscopes, the camera port provides an additional pathway for attaching imaging devices such as cameras or digital cameras for capturing images and videos.

Filters and Optics
For specialized microscopy techniques like fluorescence, the microscope may include filter cubes, dichroic mirrors, and other optical components for specific wavelength selection.

Power and Controls
The microscope’s power switch, illumination intensity controls, and any other relevant adjustments are typically located on the microscope body or control panel.

 

 
Principle of Industrial Microscope

 

The two most common types of industrial microscopes are the upright microscope, which is used to view the sample from above, and the inverted microscope, which is used to view the sample from below. The upright microscope is the most common and common type of microscope. The sample is placed under the objective lens and observed from above the objective lens. In an inverted microscope, the tip of the objective lens is on the upper side and the specimen is observed from below.

 

In both upright and inverted microscopes, the light source is located inside the objective lens. The light source illuminates the surface of the sample, and the reflected light from the sample surface is used to observe the shape of the sample surface. A prism or lens is placed between the objective lens and the eyepiece lens, and the light irradiated from the objective lens side to the sample and reflected back is magnified for observation. Magnification ranges from 50x to 1,000x.

 

There are many types of metallurgical microscopes used for Industrial Microscopes that have multiple functions, and there are a wide variety of models that can perform bright-field, dark-field, and differential interferometry with reflected illumination. In the dark-field method of reflected illumination, fine scratches, cracks, and pores appear shining and are suitable for observation of the specimen surface. In the differential interference method with reflected illumination, fine irregularities that are difficult to detect with the bright-field method can be detected, and it is widely used in inspection processes.

 

 

What is the difference between industrial microscopes and biological microscopes?

General microscopes can be divided into industrial microscopes and biological microscopes in terms of use. Industrial microscopes, as the name suggests, are mainly used in industry. Because the distance between the objective lens and the observation object is large, operations under the microscope can be performed and the visual range is large. The main industrial application is to observe materials. Most industrial materials are non-transparent, such as metals, composite materials, and electronic semiconductor devices. Compared with biological microscopes, which are mainly used in life

Industrial microscopes, as the name suggests, are mainly used in industry. Because the distance between the objective lens and the observation object is large, operations under the microscope can be performed and the visual range is large. The main industrial application is to observe materials. Most industrial materials are non-transparent, such as metals, composite materials, and electronic semiconductor devices.

Compared with biological microscopes, which are mainly used in the field of life sciences, they mainly observe cells, germs, tissues, etc., and most of them are transparent objects. The biggest structural difference between the two microscopes is the difference in light paths. Most industrial microscopes use reflective illumination light paths and epi-illumination (some also have two light paths: transflective or reflective). (pure transmission light path used in geology), while biological microscopes, except for fluorescence microscopes, are all pure transmission lens sets and have no reflected light path. The material used in the lens group is also different from ordinary biological microscopes. The materials of the lens group vary according to different brands.

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Routine Maintenance, Care and Precautions for Industrial Microscopes

 

 

1. The laboratory should have three prevention conditions: shockproof (away from the source of the earthquake), moistureproof (use air conditioner, dryer), dustproof (floor covered); power supply: 220V+-10%, 50HZ temperature: 0 degrees -40 degrees.
2. When adjusting the focus, be careful not to let the objective lens touch the sample to avoid scratching the objective lens.
3. Do not switch the objective lens when the center of the round hole of the stage gasket is far away from the center of the objective lens to avoid scratching the objective lens.
4. Do not adjust the brightness from high to low, or too bright, which will affect the service life of the bulb and damage your eyesight.
5. All (function) switching should be done gently and in place.
6. Adjust the brightness to the minimum when shutting down.
7. Non-professionals should not adjust the lighting system (filament position lamp) to avoid affecting the imaging quality.
8. When replacing the halogen lamp, pay attention to the high temperature to avoid burns; be careful not to directly touch the glass body of the halogen lamp with your hands.
9. When shutting down and not in use, adjust the objective lens to the lowest state through the focusing mechanism.
10. When the machine is shut down and not in use, do not cover the dust cover immediately. Wait until it cools down before covering it again. Pay attention to fire prevention.
11. Optical components that are not frequently used are placed in a drying dish.
12. Non-professionals should not try to clean the objective lens and other optical components. The eyepiece can be wiped with a cotton swab dipped in a 1:1 ratio (anhydrous alcohol: ether) mixed liquid and then wiped dry. Do not use other liquids to avoid damaging the eyepiece.

 

Our Factory

 

Jiangxi Phenix Optical Technology Co., Ltd. Is the first listed company in the Chinese optical industry (SSE code: 600071), which is Successfully listed on the Shanghai Stock Exchange in 1997. It covers an area of about 333,000㎡ and employees about 3300 people.

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Our Certificate
 

 

We always feel that all success of our company is directly related to the quality of the products we offer. They meet the highest quality requirements as stipulated in ISO9001, ISO14001, ISO45001 and SGS authentication and our stringent quality control system.

 

 

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FAQ
 

Q: What is the function of the industrial microscope?

A: Industrial microscopes offer effective ways to measure, control quality, inspect, and solder in manufacturing and other areas of industry. Using microscopes specifically designed for industry gives you a more thorough level of control and precision that can enhance the final product.

Q: How do industrial microscopes differ from biological microscopes?

A: Industrial microscopes are built to endure harsh industrial environments and often have features that facilitate the analysis of inorganic materials. They usually offer greater magnification ranges and better depth of field compared to biological microscopes, which are optimized for observing live cells and tissues.

Q: What are the key features to look for in an industrial microscope?

A: Key features include robust construction, interchangeable lenses for various magnification levels, adjustable lighting options, measurement capabilities, and integration with imaging software for analysis and documentation.

Q: How is an industrial microscope used in quality control?

A: Industrial microscopes are used to inspect products for defects such as scratches, cracks, and contaminants. They can also be used to ensure that components meet specified dimensional requirements.

Q: Can industrial microscopes be integrated with automation systems?

A: Many industrial microscopes can be automated to perform repetitive tasks, such as scanning large areas or capturing images at predetermined intervals, which is beneficial for production line monitoring and batch inspections.

Q: What kind of training is required to operate an industrial microscope?

A: Operating an industrial microscope typically requires training in both the use of the equipment and the interpretation of the results. This training can be provided by the manufacturer or through in-house or external courses.

Q: How do I choose the right industrial microscope for my application?

A: Consider the material you need to inspect, the level of magnification required, the desired field of view, any necessary measurement functions, and the environmental conditions of the workplace. Consult with manufacturers or experts to find the best fit for your requirements.

Q: What accessories are available for industrial microscopes?

A: Accessories can include specialized lens attachments, lighting systems, measuring stages, cameras, and software. These accessories enhance the functionality of the microscope for specific tasks.

Q: How do I maintain an industrial microscope?

A: Routine maintenance includes cleaning the optics, checking for alignment, calibrating measurement systems, and replacing consumables such as bulbs and filters. Proper storage and handling are also important to prevent damage.

Q: What are the benefits of using an industrial microscope over manual inspection methods?

A: Industrial microscopes provide consistent and repeatable inspections, reduce human error, and can capture detailed images for analysis and documentation. They also enable faster and more accurate identification of defects, which is critical for maintaining product quality and reducing waste.

Q: How are microscopes used in industry?

A: Microscopes can be used in industrial applications, such as the inspection of parts and components, rework and assembly, quality assurance / quality control, failure analysis, and research and development.

Q: What is one industry today that uses the microscope?

A: Microscopes are also used in all types of laboratories. Often, this is for scientific research, such as studying plant and animal life. But the list goes on – pharmaceutical research, studying the human body in intricate detail, and even food processing and development.

Q: What types of industrial microscopes are available?

A: Industrial microscopes come in various forms, including video inspection microscopes, metallurgical microscopes, toolmakers' microscopes, and digital microscopes. Each type is tailored to specific tasks such as surface analysis, failure analysis, and quality inspection.

Q: What is the primary purpose of an industrial microscope?

A: Industrial microscopes are primarily used for examining small components and surfaces in detail to identify defects, monitor processes, and ensure product quality. They are essential for failure analysis, metrology, reverse engineering, and research and development.

Q: How does an industrial microscope improve upon traditional optical microscopes?

A: Modern industrial microscopes incorporate advanced technology such as digital imaging, computer-aided measurement, and automation. They offer higher magnification, improved resolution, and enhanced ergonomics suitable for extended use in industrial settings. Additionally, they often come with software that facilitates image analysis and sharing.

Q: What is the role of automation in industrial microscopy?

A: Automation in industrial microscopy enables the rapid and repetitive examination of parts, which is especially useful in high-volume production environments. Automated systems can perform tasks such as focusing, image capture, measurement, and defect recognition with minimal human intervention, improving consistency and throughput.

Q: How do industrial microscopes contribute to quality control?

A: Industrial microscopes play a crucial role in quality control by providing a means to inspect products for conformity to specifications. By detecting defects early in the production process, companies can prevent nonconforming products from reaching customers, thereby reducing costs associated with rework, scrap, and returns.

Q: What is the importance of calibration for industrial microscopes?

A: Calibration ensures that measurements taken with an industrial microscope are accurate and traceable to national or international standards. Regular calibration is essential for maintaining the integrity of quality control data and meeting regulatory compliance requirements.

Q: What maintenance procedures are required for industrial microscopes?

A: Maintenance procedures for industrial microscopes typically include regular cleaning of optics and components, checking and adjusting focus mechanisms, updating software, replacing worn-out parts, and ensuring proper storage when not in use. Preventive maintenance schedules help minimize downtime and extend the life of the microscope.

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